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THROUGH HOLE PLATING LINES  

ABC COPPER PLATE SYSTEM, SIMPLICITY ITSELF USING THE PL903/4 units

PL903S Single PSU for Panel Plating - panel size 10" x 12" 50A
PL903D Double PSU for Pattern Plating - panel size 10" x 12" 100A (2x50A)
PL904S Single PSU for Panel Plating - panel size 12" x 18". 100A
PL904D Double PSU for Pattern Plating - panel size 12" x 18" 100A (2x50A)

MAIN FEATURES    

In a major step forward Mega introduces a new concept for the production of high quality Prototype and Production quantities of PTH boards. The process has none of the complexities of older style methods of production which are both time consuming and require expensive monitoring of processes on a daily basis. The heart of the system is our patented chemistry which has only four processes to prepare a panel to be electrolytically plated. Analysis of the chemistry is minimal, maintenance being by replenishment on an amp hour basis. So simple is the chemistry, we call it ABC. This new system features totally re-designed electrolytic plating power supplies. They have controllers with membrane touch pad and digital read out meters to set volts, current, plating time and amp hours. It is also possible to set different current outputs to each side of the board, (Twin PSU units only), essential for pattern plating especially where larger areas of copper or ground planes are on one side and small tracks and pads on the other.

The two methods of producing a PTH board (PANEL PLATING and PATTERN PLATING) are described below, both of which will produce high quality boards. Pattern plating enables the board to be plated with a10-12 microns thick durable layer of lead/tin which can then be re-flowed to give a bright shiny finish. Panel plating uses an immerse tin process which deposits pure tin 1-2 microns thick which is ideal for prototypes and boards where a long shelf life prior to soldering is not required.

Processing Sequence

CLEANER / CONDITION (7 mins.) -  Spray Rinse (1 min.) -  Pre-Dip (1/2 min.) -  CATALYST (7 mins.) - Spray Rinse (1 min.) -SALT REMOVER (4 min.) - Spray Rinse (1 min.) - ELECTROLYTIC Cu (36 mins.)

  PL903S & PL903D PL904S & PL904D
Max. Panel Size: 12" x 10" (305 x 254mm)  18" x 12" (457 x 305mm)
Max.finished PCB:   11.5" x 9" (292 x 228mm) 18" x 11" (457 x 280mm)
Tank capacity:   Process 5L, Plating 25L Process 10L, Plating 50L
Rectifiers:   PL903S 1 x 50A, PL903D 2 x 50A PL904S 1 x 100A, PL904D 2 x 50A
Agitation:  Mechanical to all process stages & air to plating

  All units
Dimensions:  1500 x 620 x 910mm.
Electrics:  Single phase 220/240V 50Hz or 110/120V 60Hz.
Heaters:  500W Silica sheath.
Water in:  Standard washing machine hose fittings supplied.
Water out:  36mm push fit polypropylene drain.

Power Supply Features - common to all copper and lead/tin plating.

  1. Independent Anode set current with digital meters.
  2. Set plating current time 0-99 minutes, digital.
  3. Pause facility - disconnects plating current at any period - pressing run allows process to continue until plating time is completed.
  4. 0-9999 Digital Re-settable Amp hour meters.
  5. Sealed Membrane Front Panel Overlay with touch panel controls.

Rectifiers: PL903S 1 x 50A, PL903D 2 x 50A PL904S 1 x 100A, PL904D 2 x 50A

 

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