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THROUGH HOLE PLATING LINES |
PL903S | Single PSU for Panel Plating - panel size 10" x 12" 50A |
PL903D | Double PSU for Pattern Plating - panel size 10" x 12" 100A (2x50A) |
PL904S | Single PSU for Panel Plating - panel size 12" x 18". 100A |
PL904D | Double PSU for Pattern Plating - panel size 12" x 18" 100A (2x50A) |
MAIN FEATURES
In a major step forward Mega introduces a new concept for the production of
high quality Prototype and Production quantities of PTH boards. The process has
none of the complexities of older style methods of production which are both
time consuming and require expensive monitoring of processes on a daily basis.
The heart of the system is our patented chemistry which has only four processes
to prepare a panel to be electrolytically plated. Analysis of the chemistry is
minimal, maintenance being by replenishment on an amp hour basis. So simple is
the chemistry, we call it ABC. This new system features totally re-designed
electrolytic plating power supplies. They have controllers with membrane touch
pad and digital read out meters to set volts, current, plating time and amp
hours. It is also possible to set different current outputs to each side of the
board, (Twin PSU units only), essential for pattern plating especially where
larger areas of copper or ground planes are on one side and small tracks and
pads on the other.
The two methods of producing a PTH board (PANEL PLATING
and PATTERN PLATING) are described below, both of which will produce high
quality boards. Pattern plating enables the board to be plated with a10-12
microns thick durable layer of lead/tin which can then be re-flowed to give a
bright shiny finish. Panel plating uses an immerse tin process which deposits
pure tin 1-2 microns thick which is ideal for prototypes and boards where a long
shelf life prior to soldering is not required.
Processing Sequence
CLEANER / CONDITION (7 mins.) - Spray Rinse (1 min.) - Pre-Dip (1/2 min.) - CATALYST (7 mins.) - Spray Rinse (1 min.) -SALT REMOVER (4 min.) - Spray Rinse (1 min.) - ELECTROLYTIC Cu (36 mins.)
PL903S & PL903D | PL904S & PL904D | |
Max. Panel Size: | 12" x 10" (305 x 254mm) | 18" x 12" (457 x 305mm) |
Max.finished PCB: | 11.5" x 9" (292 x 228mm) | 18" x 11" (457 x 280mm) |
Tank capacity: | Process 5L, Plating 25L | Process 10L, Plating 50L |
Rectifiers: | PL903S 1 x 50A, PL903D 2 x 50A | PL904S 1 x 100A, PL904D 2 x 50A |
Agitation: | Mechanical to all process stages & air to plating |
All units | |
Dimensions: | 1500 x 620 x 910mm. |
Electrics: | Single phase 220/240V 50Hz or 110/120V 60Hz. |
Heaters: | 500W Silica sheath. |
Water in: | Standard washing machine hose fittings supplied. |
Water out: | 36mm push fit polypropylene drain. |
Power Supply Features - common to all copper and lead/tin plating.
Rectifiers: PL903S 1 x 50A, PL903D 2 x 50A PL904S 1 x 100A, PL904D 2 x 50A
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